Daidaitaccen Wutar Ruwa Nau'in LJS Nau'in Ruwan Ruwa Standard Facility Static Gravimetric Method + Tsayayyen Hanyar Volumetric + Hanyar Mitar Jagora
1. Bayani
Nau'in LJS Daidaitaccen Tsarin Ruwa (wanda ake kira da Facility) kayan aiki ne na musamman na aunawa da ƙa'idodin tabbatar da awo na ƙasa ke buƙata. Yana amfani da ingantattun ma'auni na lantarki (ma'auni na farko), daidaitattun matakan ƙarfe (ma'auni na farko), da daidaitattun mita masu gudana (misali na biyu) azaman kayan aikin tunani. Yin amfani da ruwa mai tsabta a matsayin matsakaicin daidaitawa, kuma bisa la'akari da ƙa'idodin tabbatarwa na ƙasa da kuma buƙatun daidaitawa na mita a ƙarƙashin gwaji (MUT), yana ci gaba da tabbatarwa, daidaitawa, da gwada mita kwararar MUT a cikin tazarar lokaci guda. Sashen sa ido na fasaha na metrology na ƙasa suna amfani da shi sosai don ƙa'ida ta farko-lokaci da tabbatar da kayan aiki na lokaci-lokaci, da kuma shari'a da sasancin jama'a. Hakanan yana aiki azaman ma'aunin zartarwa na ciki a cikin masana'antu kamar man fetur da sinadarai, kuma ana amfani dashi don gwajin auna kwararar hankali a cikin binciken kimiyya, kulawar fasaha na metrology, da masana'antar mitar kwarara, yana ba da daidaitattun daidaito da zartarwa. Don tabbatar da daidaiton canja wurin ƙimar yayin aikin daidaitawa da haɓaka ƙwararrun ƙwararrun ƙwararrun ƙwararrun ma'aikata, an tsara wannan ƙayyadaddun horo na musamman. Ana sa ran ma'aikatan da ke aikin daidaita kayan aikin za su ɗauke shi da mahimmanci, yin nazari sosai, kuma su ƙware wannan kwas ɗin sosai.
Wurin yana haɗa hanyoyin daidaitawa da yawa: Hanyar Gravimetric Static, Hanyar Volumetric Static, da Hanyar Mitar Jagora. Wannan hanyar haɗin kai mai nau'i-nau'i da yawa yana haɓaka ingancin aikin ginin da matakin hankali, yana ba da damar daidaitawa ta kan layi ko tabbatar da daidaitattun mitoci masu gudana, da kuma daidaitawa ko tantance mitocin kwararar ruwa daban-daban.
Hanyar Gravimetric Static tana amfani da ma'auni mai mahimmanci na lantarki azaman tunani. Yana ƙayyadadden yawan kwararar ruwa ta hanyar auna jimlar yawan ruwan da ke gudana a cikin kwandon auna a cikin tazarar lokacin da aka saita tare da kwatanta shi da yawan kwararar da aka ƙididdige daga MUT, ta haka ne ke ƙayyade daidaito da maimaitawar MUT. Ma'auni na lantarki suna ba da daidaitattun daidaito; wannan hanyar zata iya cimma daidaiton ± 0.05% da fa'idodin fa'ida kamar tushen kwararar matsa lamba akai-akai, kwararar kwanciyar hankali, da daidaiton ma'auni.
Hanyar Volumetric Static tana amfani da daidaitaccen ma'aunin ƙarfe azaman tunani. Idan aka kwatanta da Hanyar Gravimetric Static, yana kuma fasalta tushen kwararar matsa lamba akai-akai, kwararar kwarara, da daidaiton ma'auni. Koyaya, don babban gano kwararar kwarara, Hanyar Volumetric Static tana buƙatar ma'auni na ƙarfe da yawa da aka yi amfani da su a hade. Samar da daidaitattun matakan ƙarfe yana da ɗan wahala, lokacin daidaitawa ya fi tsayi, kuma matsakaicin daidaiton daidaito shine ± 0.1%.
Hanyar Mitar Jagora tana amfani da madaidaicin madaidaicin mita a matsayin kayan aiki don gwada MUT. Mitar madaidaicin madaidaicin madaidaicin da aka saba amfani da shi na iya cimma daidaiton ma'aunin ± 0.2%. Don daidaita mitoci masu gudana na gabaɗaya, wannan hanyar tabbatarwa tana da ɗan sauƙi, dacewa, kuma mai tsada.
Hanyar daidaita matsi na kayan aiki ta haɗa jirgin ruwa mai daidaitawa da ƙa'idar tuƙi mai canzawa (VFD). Ta hanyar sarrafa saurin VFD don daidaita saurin famfo, fitowar fitarwa na matsakaicin daidaitawa yana daidaitawa. Ƙarin daidaitawa ta hanyar jirgin ruwa mai daidaitawa yana sarrafa juzu'i na matsa lamba tsakanin 0.2%. Tsarin kwararar tsarin ya haɗu da bawuloli masu daidaitawa da sarrafa injin VFD, biyan buƙatun buƙatun buƙatun bututu daban-daban yayin rage yawan kuzarin tsarin.
Ana sarrafa dukkan kayan aikin ta atomatik na kwamfuta wanda aka haɓaka ta aikin hannu. Yana ba da damar sarrafawa ta atomatik da siyan bayanai don duka makaman, kamar karatun sikelin lantarki, daidaitaccen ma'aunin ma'auni, daidaitaccen karatun mita kwarara, karatun MUT, sarrafa mai karkata, mai watsa matsa lamba, watsa zazzabi, bawul ɗin sarrafa kwarara, da sarrafa VFD da siyan bayanai. Yana iya yin ta atomatik-maki ɗaya, maki uku, maki biyar, da gyare-gyare masu yawa, tare da ayyuka don ajiyar bayanai ta atomatik, tambaya, bugu na sakamakon daidaitawa, da takaddun shaida. Hanyar tabbatar da matsa lamba tana amfani da ka'idojin VFD da daidaita hanyoyin jirgin ruwa dangane da kewayon kwarara. Tsarin kwararar tsarin ya haɗu da bawuloli masu daidaita wutar lantarki da sarrafa injin VFD, biyan buƙatun ƙa'idodin kwararar ruwa don nau'ikan diamita daban-daban da rage yawan kuzarin tsarin.
Masu amfani za su iya zaɓar takamaiman hanyar daidaitawa bisa nau'in mitar da za a daidaita, iyakancewar rukunin yanar gizo, yanayin tattalin arziki, da sauransu, ko haɗa hanyoyi da yawa don gina daidaitaccen wurin aiki.
Zane kayan aiki ya bi ka'idodin awo na ƙasa, ƙa'idodi, da ƙayyadaddun bayanai:
● JJG 164-2000 Daidaitaccen Wurin Ruwan Ruwa
● JJG 643-2024 Jagorar Mita Hanyar Yawo Daidaitaccen Kayan aiki
● JJG 162-2019 Mitar Ruwan Ruwa na Sanyi
● JJG 257-2007 Masu Yawo Ruwa
● JJG 640-2016 Matsalolin Matsaloli daban-daban
●JJG 667-2010 Ruwan Maɓalli Mai Kyau
● JJG 1029-2007 Vortex Flowmeters
●JJG 1030-2007 Ultrasonic Flowmeters
● JJG 1033-2007 Electromagnetic Flowmeters
● JJG 1037-2008 Turbine Flowmeters
●JJG 1038-2008 Coriolis Mass Flowmeters
2. Babban Abun ciki
2.1 Babban Ma'aunin Fasaha
2.1.1Hanyoyin daidaitawa: Hanyar Gravimetric Static + Hanyar Volumetric Static + Hanyar Mitar Jagora.
2.1.2Rashin tabbas na kayan aiki:
* Hanyar Gravimetric Static: 0.05% (* k*=2) Tazarar ma'aunin tabbatar da sikelin lantarki e = 1/6000;
* Hanyar Volumetric Static: 0.2% (*k*=2) Daidaitaccen ma'aunin aiki mafi girman kuskure: ≤± 0.5×10⁻³; idan an yi amfani da ma'aunin ƙarfe na Class II, Tsarin Volumetric Static zai iya zama 0.15% (* k*=2);
* Hanyar Mitar Jagora: 0.3% (* k*=2) Rashin tabbas na mita kwarara 0.2% (*k*=2).
2.1.3Ƙarfafa Ƙarfafawa: ≤0.2%.
2.1.4Rage Yawo: (0.02 ~ 5000) m³/h (ko kewayon kwararar mai amfani).
2.1.5Bayanan MUT: Diamita DN4 ~ DN600 (ko takamaiman diamita mai amfani).
2.1.6Tashoshin Gwajin Calibration: Ana iya kafa ƙungiyoyi da yawa, tare da shimfidar bututun gwajin daidaitawa. Matsakaicin diamita na tashar daidaitawa sune DN25, DN50, DN80, DN100, DN150, DN200, DN300, DN400, DN500, DN600. Sauran ƙayyadaddun mita masu gudana za a iya daidaita su ta hanyar canza bututu.
2.1.7Nau'in MUTs: Mitar kwararar turbine, mita kwararar vortex, mita kwararar wutar lantarki, mita kwararar ultrasonic, mita kwararar gudu, mita kwararar matsa lamba daban-daban, mitar kwararar kwararar ruwa mai inganci, Mitar kwararar taro na Coriolis, da sauransu.
2.1.8MUT Sigina: Pulse (mita) sigina, halin yanzu (4 ~ 20) mA, RS485 dijital sadarwa, babu sigina (kai tsaye karatu), da dai sauransu.
2.1.9Matsakaicin Calibration: Ruwa mai tsafta.
2.1.10Matsin aiki: (0.2 ~ 1.0) MPa (bisa ga buƙatun mai amfani).
2.1.11Samar da Wutar Lantarki: DC (5V, 12V, 24V)/1A, AC220V/10A.
2.1.12Hanyar sarrafawa:
Lokacin daidaitawa, kayan aikin yana aiki ƙarƙashin sarrafawa ta atomatik. Bayan ayyukan da suka dace (hawan MUT, buɗewa / rufe bawuloli na hannu), sauran ayyukan daidaitawa ana kammala su ta atomatik ta sarrafa kwamfuta.
2.1.13Kayayyakin Kaya:
Abubuwan da ke hulɗa da matsakaicin gwaji an yi su ne da bakin karfe 304. Sauran abubuwan da aka gyara an yi su da ƙarfe na carbon tare da ƙare fenti.
2.1.14Wurin dakin gwaje-gwaje na kayan aiki (Mai amfani ya samar):
Dukkanin kayan aikin an shimfida su cikin hankali don adana sarari da biyan buƙatun dakin gwaje-gwaje.
2.1.15Karɓar Kayan aiki:
Karɓar ƙarshe na duka kayan aikin ana yin ta ne ta wata hukuma ta ƙa'ida ta ƙa'ida ta ƙasa wanda mai amfani ya tsara. Za su bincika, tantancewa, da bayar da rahoton tabbatarwa/daidaitacce (takaddar shaida). Wannan rahoton (takaddun shaida) yana aiki azaman babban takaddar karɓa.
Sauran raka'o'in ma'auni a cikin makaman, gami da ma'aunin lantarki, daidaitattun matakan ƙarfe, daidaitattun mita masu gudana, masu watsa matsa lamba, masu watsa zafin jiki, masu ƙidayar lokaci, da sauransu, za a ba su tare da rahotannin tabbatarwa/daidaitacce (takaddun shaida) waɗanda cibiyoyin awo na lardi suka bayar bayan dubawa.
2.2 Ka'idar Aiki
Lokacin amfani da Hanyar Gravimetric Static don daidaitawa, sikelin lantarki shine abin tunani. A cikin tazarar lokacin saita lokaci, yawan matsakaicin daidaitawa da ke gudana ta cikin MUT ana kwatanta shi da yawan da aka auna ta ma'aunin lantarki (ko yawan kwararar da aka ƙididdige daga lokacin da aka saita), ƙayyadaddun daidaiton MUT da maimaitawa.
Lokacin amfani da Hanyar Volumetric Static don daidaita mita kwarara, MUT da daidaitaccen ma'aunin aiki ana aiki tare tare. A cikin tazarar saiti guda ɗaya, ana kwatanta kwararar juzu'i ta cikin MUT (ko ƙarar da aka ƙididdige daga lokacin saita lokaci) da ƙarar da aka auna daidai gwargwado a daidaitaccen ma'aunin aiki, ƙayyadaddun daidaiton yanayin awo na MUT da maimaitawa.
Lokacin amfani da Hanyar Mitar Jagora don daidaitawa, matsakaicin daidaitawa yana gudana gabaɗaya ta cikin MUT da na'ura mai ƙima. Babban mitar yana aiki azaman abin tunani, an haɗa shi a jeri tare da MUT don kwatancen yanayi, ƙayyadaddun daidaiton MUT da maimaitawa.
2.3 Tsari Tsari
Matsakaicin gwajin yana gudana daga tankin ruwa, ta hanyar rukunin famfo, jirgin ruwa mai daidaitawa, kawar da iska / tacewa, bututun tsarin daidaitawa, rukunin madaidaicin kwararar mita, rukunin bawul mai sarrafa kwarara, mai karkatarwa, cikin kwandon auna. Bayan an auna ta ma'aunin lantarki (ko daidaitaccen ma'aunin ƙarfe), ya koma tankin ruwa. Ana ƙayyade tsarin tafiyar da tsarin ta hanyar auna ruwan da ke gudana a cikin akwati mai auna (ko auna ƙarfin ma'aunin karfe).
Dutsen MUT akan bututun gwajin daidai. Fara daidaitaccen tsarin ajiyar ruwa da kuma tsarin daidaita matsi. Daidaita buɗaɗɗen bawul mai daidaitawa, matsakaicin saurin gudu, da matsa lamba na bututu don isa da daidaitawa a daidai ƙimar da ake buƙata. Matsakaicin gwaji yana gudana ta hanyar MUT da ma'aunin aiki mai gudana (ma'auni na lantarki, ma'aunin ƙarfe na yau da kullun, daidaitaccen mitar kwarara). Yi aiki da MUT da madaidaicin aiki tare, kwatanta ƙimar fitowar su don tantance daidaiton yanayin awo da maimaitawar MUT. Madaidaitan ƙimar da aka tattara tare da haɗin gwiwa tare da ƙimar MUT suna shigar da tsarin kwamfuta don sarrafa bayanai. Dangane da hanyoyin daidaitawa daban-daban, tsarin sarrafawa yana ba da siginar sarrafawa daban-daban kamar yadda ake buƙata don kawo matsakaicin gwajin zuwa ƙimar kwararar wani wurin gwaji. Maimaita aikin na sama har sai an daidaita duk wuraren kwarara. A ƙarshe, ƙididdige sakamakon daidaitawa bisa ƙa'idodin tabbatarwa, adana su, da buga rahotanni da takaddun shaida.
2.4 Haɗin Kayan Wuta
2.4.1Tsare-tsare Tsararru da Tsabtace Ruwa
Kunshin tanki na ruwa, famfo (s), tsarin VFD, jirgin ruwa mai daidaitawa, mai kawar da iska / tacewa, bututu masu haɗawa, bawul ɗin ƙofar hannun hannu, bawul ɗin duba, da masu haɗawa masu sassauƙa, da sauransu.
A. Wutar Lantarki
Ana zaɓin famfunan centrifugal mai ƙarancin ƙarfi, ƙarancin girgiza, ƙaramar amo. Suna cika kewayon kwarara da bututun daidaita kayan aikin ke buƙata kuma suna ɗaukar ƙa'idodin ingancin makamashi da ingantaccen tattalin arziƙi ƙarƙashin tsarin ƙa'idar kwararar taro. Ana iya amfani da famfo da yawa tare ko kuma ana iya sarrafa famfo guda ɗaya da kansa na VFD don saduwa da kewayon bututun daidaitawa.
An zaɓi shugaban famfo da kyau bisa ƙididdige juzu'in bututun mai da asarar gida daga fam ɗin famfo zuwa bututun bututu, da tsayin daka daga saman tanki zuwa bututun bututun mai da dawo da bututu, asarar tsotsa, da buƙatun matsa lamba don daidaitawa. Ingantaccen kwararar famfo yana amfani da matsakaicin ƙima.
An ƙera famfo da ƙera su ta amfani da ingantattun samfuran ruwa na zamani, tare da kwandon karkace, tsotsa a kwance, fiɗa a tsaye, da diamita na mashiga/kanti iri ɗaya. Haɗin motar kai tsaye yana tabbatar da ma'auni mai mahimmanci, aiki mai ƙarfi kuma abin dogara, yana tabbatar da tsayayyen matsa lamba na famfo tare da ƙananan matsa lamba da sauye-sauye masu gudana, sauƙaƙe sarrafawa da tsari.
Ana amfani da raguwar girgizawa da matakan keɓewa yayin shigar da famfo. Ana shigar da masu haɗin kai masu sassauƙa a mashigin famfo/kanti don rage rawar jiki yadda ya kamata. Ana shigar da bawuloli masu saurin rufewa a kan bututun fitarwa don hana komawa baya, tare da matakan rage matsa lamba don kawar da guduma na ruwa. Motoci suna aiki da ƙarfi da ƙarfi tare da kariyar wuce gona da iri. Ana amfani da shugaban tsotsa mai kyau don guje wa haɓakar iska da abubuwan da suka faru.
B. Jirgin Ruwa Mai Tsaya
Hanyar tabbatar da matsa lamba na kayan aiki shine daidaitawar jirgin ruwa + ka'idar VFD, ana amfani da ita don rage kwarara da jujjuyawar matsa lamba yayin ganowa. Yana ba da kwanciyar hankali matsa lamba don tsarin, yana kawar da bugun jini mai girma da raƙuman girgiza daga famfo, kuma yana kawar da kumfa da aka haɗa a cikin matsakaicin daidaitawa. Matsakaicin madaidaicin jirgin ruwa, magudanar ruwa, da kuma ɗaukar motsin motsin ruwa, yana tabbatar da juzu'in matsi na fitarwa ya kasance barga a cikin 0.2%, yana sa ruwan da ke cikin bututun daidaitawa ya cika buƙatun ci gaba mai gudana lokaci-lokaci.
Dangane da ƙimar juzu'in fitar da famfo, ƙimar daidaitawar jirgin ruwa, da diamita na mashigin ruwa/kanti, ƙididdige madaidaicin kwarara zuwa ƙaƙƙarfan ƙirƙira ƙarfin jirgin ruwa, yawa, da matsakaicin matsatsi na ƙima. Material na iya zama bakin karfe 304 ko carbon karfe.
Jirgin yana da baffle guda ɗaya a tsaye, baffles a kwance guda uku tare da raɗaɗɗen grid. A tsaye baffle yana raba jirgin zuwa ɗakin shiga da fita. Matsakaici yana shiga, yana gudana sama / ƙasa saboda baffle da buffer, tashin hankali yana ƙara raguwa ta hanyar baffles a kwance da matashin iska na sama, sannan ya shiga ɗakin fitarwa ta hanyar ambaliya cikin bututu. Wannan yadda ya kamata ya sha da buffers high-mita pulsation girgiza taguwar ruwa, kawar da famfo-jawo bugun jini, aiki a matsayin matsa lamba stabilizer da saukewa. Ƙananan canje-canjen matsi na tsarin suna ɓoyewa ta hanyar faɗaɗawa ta atomatik na sararin matashin iska sama da jirgin ruwa.
Zane da ƙera sun bi GB150-2011 "Tsarin Ruwan Ƙarfe" da "Dokokin Kula da Fasahar Tsaron Jirgin Ruwa". Flanges sun bi GB150-2011 da GB/T 9112 ~ 9124-2010 "Steel Pipe Flanges". An ba da cikakkun takaddun aminci (lasisi na masana'anta, takardar shedar inganci, takardar shaidar kula da kayan aiki na musamman, fayilolin ƙira, littattafan shigarwa/tallafi).
Na'urorin haɗi na jirgin ruwa sun haɗa da ma'aunin matsa lamba, bawul ɗin magudanar ruwa, bawul ɗin aminci mai ɗaukar ruwa mai cike da ruwa, bututu, da kayan aiki.
Tsarin C. VFD
An sanye da kayan aikin tare da tsarin VFD ɗaya zuwa ɗaya. Ayyukansa: 1) Guji tasirin grid yayin sauyawar mitar wutar lantarki, 2) Tabbatar cewa famfo a koyaushe yana aiki ƙarƙashin ikon VFD don sauƙin tsarin kwararar tsarin da ceton kuzari. Tsarin yafi kunshi Starter cabinet, VFD, connecting cables, da dai sauransu. VFD guda daya ne ke sarrafa injin famfo guda daya (mafi kyawun saurin gudu: 35Hz ~ 50Hz). Ana amfani da kulawar PID don ƙayyadaddun kwarara da ƙa'idodin matsa lamba. Ana shigar da VFDs a cikin kabad tare da ayyukan tasha na gida/gaggawa, sarrafawar hannu, da kuma sarrafa nesa na kwamfuta. Don aminci, ana ƙara relays na zafi a cikin kabad don kariya mai wuce gona da iri.
A yayin aiki, VFD mai sarrafa famfo injunan ƙarin magudanar ruwa wanda ba za a iya samu ta famfunan tsayayyen sauri ba. Ayyukan VFD yakamata su guje wa ƙananan iyaka don hana matattun yankuna da ƙa'idodin da ba na layi ba. Tsayayyen kwarara ta cikin MUT yana buƙatar tsayayyen bambancin matsa lamba a cikinsa. Daidaita kwanciyar hankali na sama shine maɓalli don kwanciyar hankali. Tsarin matsa lamba na VFD yana amfani da algorithms PID; tasirin sa kai tsaye yana ƙayyade aikin tsarin. Aiki na iya zama kamar haka:
Yi amfani da PLC azaman mai tsarawa (ƙa'idar da aka nuna a ƙasa). Abũbuwan amfãni: saurin amsawa, yana amfani da algorithm ɗin sarrafawa na masana'anta na VFD, yana inganta amincin tsari.
Relays na thermal a cikin majalisar VFD yana ba da kariya mai wuce gona da iri. VFDs kuma suna aiki azaman masu farawa mai laushi, suna kare famfunan ruwa da kyau.
D. Mai kawar da iska/Tace
Yin la'akari da tsarin ma'auni shine tsari mai buɗewa, matsakaicin gwaji na iya haifar da ƙazanta da kumfa yayin ganowa, yana haifar da kurakuran ma'auni da yuwuwar lalacewa ga ma'auni da mita masu gudana na MUT. Ana shigar da madaidaitan mai kawar da matattarar iska a madaidaicin tashar jirgin ruwa don ware da cire iskar gas da ƙazanta daga bututun, tabbatar da aikin wurin.
Haƙiƙa ƙira ƙayyadaddun ƙayyadaddun bayanai, yawa, da matsakaicin matsa lamba na ƙima. Tsarin harsashi na cylindrical tare da bawul na sama, bawul ɗin magudanar ruwa, harsashin tacewa na ciki, yankin tarin iska, farantin damping, allon tacewa. Material a lamba tare da matsakaici: 304 bakin karfe; sauran sassa: fentin carbon karfe.
2.4.2Tsarin Ma'auni na Ma'auni
Tsarin ma'auni na wurin yana amfani da:
* Madaidaicin ma'auni na lantarki a matsayin maƙasudin Hanyar Gravimetric.
* Ma'auni na ma'auni na aiki azaman tunani don Hanyar Volumetric.
* Madaidaitan mitoci masu gudana a matsayin maƙasudin Hanyar Mitar Jagora.
Ya ƙunshi bawuloli masu rufewa, bawuloli masu daidaita kwarara, mai karkatarwa, kwandon auna, ma'aunin lantarki mai inganci (ko daidaitaccen ma'aunin ƙarfe), sarrafa bututu, da sauransu.
A. Tsarin Ma'auni na Gravimetric (Ma'aunin Wutar Lantarki)
Tsarin yana ɗaukar daidaitawar MUTs a max da wuraren kwararar min. Za'a iya zaɓar tsarin auna daban-daban (ma'auni) bisa la'akari da yawan kwarara.
Misali: Tsarin aunawa guda huɗu sun cika buƙatun daidaitawa:
* Rukuni na 1: 12000kg sikelin, 12000L mai auna kwantena, DN300 diverter, backpressure line.
* Rukuni na 2: 3000kg sikelin, 3000L kwandon auna, DN100 diverter, backpressure line.
* Rukuni na 3: 600kg ma'auni, 600L mai auna ganga, DN50 diverter, backpressure line.
* Rukuni na 4: 120kg sikelin, 120L kwandon auna, DN25 diverter, backpressure line.
Dandalin sikelin ya ƙunshi jiki mai aunawa da firam, tare da kariyar kima mai nauyi, daidaitaccen tsarin sadarwa (misali, RS232/RS485), mai haɗawa zuwa nuni na gida ko tsarin sarrafawa, tare da aikin tare ta atomatik.
B. Kwantena Na Auna
Kwantena masu auna suna riƙe matsakaicin gwajin yayin daidaitawar Gravimetric. Tsarin: kwandon bakin karfe zagaye da ya dace da girman dandamalin sikelin. Kaurin bango ya cika buƙatun aunawa da ƙarfi, yana tabbatar da rashin nakasu akan amfani na dogon lokaci.
Misali: kwantena hudu: 12000L, 3000L, 600L, 120L. Lokacin magudanar ruwa don duk kwantena ≤40s.
An sanye shi da firikwensin matakin, bawul ɗin magudanar ruwa, bututun magudanar ruwa, da sauransu, tare da ayyuka kamar sa ido kan matakin ruwa, ƙararrawa mai wuce gona da iri, cikon fantsama, da magudanar ruwa da sauri. Zane yayi la'akari da sararin samaniya da ƙarfi: zagaye bakin karfe, grid jagora mai gudana, ƙasa magudanar bututu / bawul; na ciki-dimbin giciye-tsarin ramuka masu daidaita kwararar kwararar ramukan da aka yi musu walda daidai-waya don kawar da kumfa da jujjuyawar da ke haifar da canjin kwarara, suna samar da kawar da iska da daidaita kwararar ruwa. Abu: 304 bakin karfe.
C. Tsarin Ma'aunin Ƙaƙwalwar Ƙaƙƙarfan (Ma'auni na Aiki)
Ƙirƙira, ƙera, da zaɓaɓɓu sosai bisa ga JJG259-2005 "Tabbatar Dokokin Ma'auni na Ƙarfe" don tabbatar da daidaito, kwanciyar hankali, da aminci ga daidaitawar mita kwararar ruwa. Yana ɗaukar max, min, da matsakaicin maki kwarara MUT. Ana iya zaɓar tashoshin auna daban-daban (ma'auni) bisa la'akari da yawan kwarara.
Misali: daidaitattun matakan aiki guda uku:
* GBJ-10000L (nau'in tsayi-ɗaya), kewayon kwarara (300 ~ 1150) m³/h.
* GBJ-3000L (nau'in hade: 1000L+2000L), kewayon kwarara (70 ~ 300) m³/h.
* GBJ-700L (nau'in hade: 200L+500L), kewayon kwarara (0.9 ~ 70) m³/h.
Ma'auni ya ƙunshi wuyan ma'auni, bututu mai matakin, ma'aunin wuyan ma'auni, mazugi na sama, jikin silinda, ƙananan mazugi, bawul ɗin magudanar ruwa, tsayawa, da abubuwan daidaitawa. Material a lamba tare da ruwa: 304 bakin karfe.
Bawul ɗin magudanar ruwa suna da huhu, suna nuna sassauƙan aiki, kyakkyawan hatimi, da ingantaccen aiki.
D. Mai karkata
Mai karkatar da shi shine maɓalli mai mahimmanci a wuraren kwararar ruwa. Yana sauri canza hanyar ruwa mai gudana, daidai allurar ruwa mai gudana ta cikin MUT cikin akwati mai auna ba tare da wucewa cikin lokacin da ake buƙata ba. Babban ma'auni ne a cikin ƙimar rashin tabbas na wurin.
Buɗe nau'in buɗaɗɗen nau'in pneumatic ɗinmu da kansa yana amfani da buɗaɗɗen tsari, aiki mai ƙarfi, saduwa da buƙatun kayan aiki, yana tabbatar da ba zazzagewa ko karkatar da ruwa yayin aiki. Tasirin jujjuyawar matsin lamba akan kwarara yayin jujjuyawa a max kwarara shine ƙayyadadden ƙima.
An haɗa mai karkatar da kai ɗaya zuwa ɗaya tare da tashoshi sikeli (ko ma'auni). Diverter diverter da yawa an tsara su da kyau. Action shine haske, motsi na axial na layi, ƙananan juriya, aiki mai sauri, ƙananan bambance-bambancen lokaci, saduwa da ƙa'idodin tabbatarwa masu dacewa.
Siffofin fasaha: Lokacin karkatar da bugun jini guda ɗaya ≤200ms, bambancin lokacin tafiye-tafiye ≤20ms, rashin tabbas 0.02%, matsin lamba na iska (0.4 ~ 0.6) MPa, abu a lamba tare da matsakaici: 304 bakin karfe.
E. Matsakaicin Mita Masu Yawo (Master Mita)
Ana amfani da mitoci masu kwarara na lantarki da farko azaman na'urar mita, daidaito aji ≤0.2, maimaitawa ≤0.06%. Waɗannan mitoci kuma suna aiki azaman daidaitattun alamomi don sa ido kan kwararar hanzari yayin daidaitawar Gravimetric. Ta hanyar sa ido kan saurin kwararar mitar maigidan, ana daidaita mitar VFD da buɗaɗɗen bawul don cimma abin da ake so nan take a cikin bututun. Matsakaicin saurin kwarara shine yawanci (0.5 ~ 5) m/s, saduwa da max/min buƙatun kwararar kayan aiki. Ana iya nemo mitoci na masters akan layi ta hanyar Gravimetric, tabbatar da ingantacciyar ingantacciyar hanyar ganowa yayin kawar da hadadden aiki na rarrabuwa / sake haɗawa don tabbatar da mita.
2.4.3Tsarin Bututun Gwajin Calibration
Ya haɗa da tashoshin gwaji na calibration, manifold, daidaitattun mita masu gudana, tsarin bututu, da dai sauransu, sanye take da masu jigilar matsa lamba, masu watsa zafin jiki, bawul ɗin ƙwallon ƙafa, kwararan lantarki mai daidaita bawuloli, na'urorin ƙwanƙwasa mita pneumatic, bawul ɗin bututun bututun bututun bututun bututun bututun bututun bututun bututun mai, MUT workbench, kayan aikin bututu da sauran kayan aiki.
A. Tashar Gwajin Calibration
Dangane da yanayin rukunin yanar gizon mai amfani, ƙayyadaddun tashoshin gwajin daidaitawa da yawa an tsara su da kyau, an tsara su gefe-da-gefe. Daidaitaccen diamita na tashar: DN25, DN50, DN80, DN100, DN150, DN200, DN300, DN400, DN500, DN600. Sauran masu girma dabam za a iya daidaita su ta hanyar canza bututu.
B. Sassan Bututu Madaidaici
Madaidaicin sassan bututu da aka tsara azaman 20D sama da 5D na ƙasa na MUT. Sassan sama/sasan ƙasa suna da matsi/matsalolin zafin zafi da suka cika buƙatun ƙa'ida, amintaccen hatimi, sauƙaƙe daidaitawar MUT.
Abu: 304 bakin karfe bututu. Diamita na waje da kaurin bango sun bi ka'idodin ƙasa.
C. Spools
An sanye da kayan aiki tare da spools masu girma dabam dabam don saduwa da buƙatun girman MUT daban-daban. Girman Spool da aka yi ta kowane buƙatun mai amfani. Abu: 304 bakin karfe.
D. Na'urar Matsawa Mita (Haɗin Faɗawa)
Na'urar matsawa tana da mahimmancin kayan taimako. Wannan wurin yana amfani da na'urori masu matsawa silinda biyu mai tuƙa da huhu tare da aikin sarrafa hannu. Wannan tsarin yana shawo kan koma baya na iska/ruwa na ciki wanda ba a iya ganowa a jikin Silinda. Tsawon bugun jini yana ɗaukar kayan aiki daban-daban yayin tabbatar da aiki. Diamita da yawa an ƙera su da kyau a kowane tasha don riƙe MUT.
Matsakaicin lamba: 1.6MPa, bugun jini na yau da kullun ≥200mm, matsa lamba iska (0.4 ~ 0.6) MPa, abu a lamba tare da matsakaici: 304 bakin karfe.
E. Masu watsawa
a. Mai watsa matsi: Daidaitaccen aji 0.075, MPE ± 0.075% FS, Range (0 ~ 1.0) MPa, fitarwa (4 ~ 20) mA, Power DC24V. Yawanci raka'a 3 da aka girka akan maɓalli, ko ƙayyadaddun mai amfani ga kowane bututun mai.
b. Mai watsa zafi: Daidaitaccen aji 0.2, MPE ± 0.2°C, Range (0~50)°C, Fitarwa (4~20)mA, Power DC24V. Yawanci raka'a 3 da aka girka akan maɓalli, ko ƙayyadaddun mai amfani ga kowane bututun mai.
F. Valves
a. Ƙaƙwalwar Ƙaƙƙarfan Ƙunƙashin Ƙunƙashin Ƙarƙashin Ƙarƙwasa
Bawul ɗin rufe bututun suna amfani da bawul ɗin ƙwallon ƙafa na nau'in O-nau'i mai cika bututu da bawul ɗin malam buɗe ido. Ƙarfafawa ta iska mai matsewa don buɗe bututu mai sauri / rufewa. Ƙwararren ƙwallon ƙwallon ƙwallon ƙafa 1.6MPa; Butterfly bawul mai lamba matsa lamba 1.0MPa. Dangane da buƙatun daidaitawa, ana saita bawul ɗin ƙwallon ƙwanƙwasa guda ɗaya sama da daidaitaccen mitar kwarara, sama mai karkata, da sama / ƙasa na MUT akan kowane tashar gwaji. Ana saita bawul ɗin malam buɗe ido ɗaya a magudanar kowane akwati mai awo. Bawul core abu: 304 bakin karfe ko cikakken bakin karfe.
b. Ƙwallon Ƙwallon Ƙwallon Ƙwallon Ƙwararru
Yana sa ido kan madaidaicin mita mai gudana nan take don daidaita mitar VFD da buɗe bawul, cimma ƙimar kwararar da ake buƙata. Yana amfani da V-tashar wutar lantarki mai sarrafa bawul ɗin ƙwallon ƙafa, daidaito 1%, matsa lamba na 1.6MPa. Ɗayan da aka shigar a ƙasa na kowane bututun mitoci. Bawul core abu: 304 bakin karfe ko cikakken bakin karfe.
c. Hannun Bawuloli & Duba Bawul
Hannun bawul ɗin ƙofa da hannu an sanya su sama na kowane tashar tsotsawar famfo don keɓewa yayin kulawa. Bincika bawul ɗin da aka sanya a ƙasa na kowane tashar fitarwa na famfo don kare famfo daga guduma na ruwa yayin aiki na yau da kullun. Ƙofar bawul core abu: 304 ko cikakken bakin karfe. Duba bawul abu: cikakken 304 bakin karfe.
d. Manual Valves
Ana saita bawul ɗin magudanar ruwa, bawul ɗin huɗa, da na'urorin sarrafa kayan aikin sharewa akan kowane bututun tsarin. Ikon sarrafawa. Abu: 304 bakin karfe.
e. Kayan Gwajin Calibration
Cart ɗin ɗagawa mai motsi don jigilar kaya, daidaitawa, tallafi, da hawan MUTs. Ƙayyadaddun ƙayyadaddun bayanai da yawa da aka daidaita ta kowane buƙatun mai amfani. Tsayin yana da tsarin tsakiya wanda ke tabbatar da tattara bututun mai da sauƙin cire MUT. Wurin shigarwa da aka ƙera don ɗaukar mitoci masu girma dabam dabam dabam.
f. Tallafin bututun mai
Madaidaicin tallafin bututun da aka tanadar don duk bututun sarrafawa. Ana ba da tallafin sadaukarwa ga kowane mai karkata. Material: fentin carbon karfe.
2.4.4Power Air Source System
Yana ba da matsewar iska don abubuwan pneumatic a cikin wurin, biyan buƙatun amfani na yau da kullun. Abubuwan haɗin huhu suna amfani da samfuran aji na farko don aminci, amintacce, da ingantaccen aiki.
A. Air Compressor
Nau'in bugun iska wanda aka zaɓa bisa ainihin buƙatu. Abũbuwan amfãni: babban abin dogara, sauƙin aiki / kulawa, kyakkyawar ma'auni mai mahimmanci, ƙarfin daidaitawa, dacewa da yanayin aiki daban-daban.
B. Tankin mai karɓar iska
Ƙararren ƙira mai ƙima da max ɗin matsa lamba na ƙididdiga bisa adadin na'urorin huhu da matsin aikinsu. Material: fentin carbon karfe. An sanye shi da ma'aunin matsa lamba, bawul ɗin aminci mai ɗaukar ruwa mai cike da ruwa, bawul ɗin iska, bawul ɗin magudanar ruwa, bututu, da kayan aiki.
Zane da ƙera sun bi GB150-2011 "Tsarin Ruwan Ƙarfe" da "Dokokin Kula da Fasahar Tsaron Jirgin Ruwa". An bayar da cikakkun takaddun aminci.
2.4.5Daidaitaccen Sassan
Matsakaicin sassa (ginshiƙai, masu ragewa, flanges, fasteners, gaskets, da sauransu) suna da matsa lamba na ƙima ≥1.0MPa. Material: bakin karfe.
2.4.6Sassan bututu
Bututu sassan amfani da bakin karfe (304) bututu, maras muhimmanci matsa lamba ≥1.0MPa. Bututu sun dace da ƙa'idodin ƙasa masu dacewa. Tsawon aiki mai amfani, yawa, da sigar shigarwa an saita su bisa hankali bisa ainihin shimfidar kayan aiki.
2.5 Tsarin Aiki Calibration
2.5.1Kunna wutar lantarki, VFD Starter cabinet, air compressor, control cabinet, masana'antu kwamfuta (IPC), da dai sauransu, a jere. Tabbatar da farawa kayan aiki da aiki na yau da kullun.
2.5.2Da farko, zaɓi diamita na bututun daidaitawa daidai da diamita na MUT (daidaita mita diamita daban-daban ta canza bututu). Sanya MUT akan tire mai aiki ko V-tsayin tashar gwaji. Daidaita injin ɗagawa na na'ura mai aiki da karfin ruwa don daidaita tsayin tsakiya da daidaitawar MUT tare da bututun sama da na'urar fadada pneumatic (clamping). Sa'an nan kuma kulle na'ura mai aiki da karfin ruwa inji.
2.5.3Bayan shigar da MUT, kunna na'urar matsawa pneumatic ta amfani da bawul ɗin jagorar sa don manne MUT axially. A ƙarshe, tabbatar da haɗin haɗin flange na MUT zuwa flanges na bututun ta amfani da madaidaitan kusoshi, tabbatar da hatimin da ba su da ruwa. Wannan yana kammala shigarwar MUT. Maimaita tsari don cirewa (Lura: Kafin cirewa, buɗe bawul ɗin bututun bututun don rage damuwa da magudana; kawai cire MUT bayan an cire matsakaici).
2.5.4Fara famfo mai dacewa da kewayon kwarara (mai sarrafa VFD; daidaita mitar famfo/gudu yayin zagayawa don kawo kwararar bututun cikin kewayon iya ganowa). A hankali buɗe bawulolin bututun bututun. Daidaita kwarara ta hanyar bawul ɗin daidaitawa har sai an sami daidaiton kwarara a wurin gwaji. A wannan mataki, magudanar ruwa, bawul ɗin magudanar ruwa mai auna kwantena, da bawul ɗin layin dawowa suna cikin magudanar ruwa. A lokaci guda, bincika idan kayan aiki suna gudana akai-akai. Idan rashin daidaituwa, gyara matsala da gyara kowane jagorar kayan aiki masu dacewa.
2.5.5Kafin daidaitawa na yau da kullun, kuma duba idan duk kayan zafin jiki/matsi da ma'auni suna aiki. Hanya: Kafin kayan aiki ya gudana, duba karatun kayan aikin zafin jiki ya kamata ya kasance daidai ko kusa; karatun kayan aikin matsa lamba daidai ko kusa; Ma'auni ya kamata a tare da sifili.
2.5.6Saita sigogin daidaitawa akan mahaɗin software (duba littafin jagorar software). Kunna mai karkatarwa don sauya alkiblar kwarara zuwa matsayin gwaji. Ruwa yana gudana cikin kwandon awo. Bayan isa lokacin daidaitawar saiti, mai jujjuyawar yana canzawa ta atomatik. Bayan ruwa ya daidaita a cikin akwati, tattara bayanan ma'auni (misali). Kwamfuta ta atomatik tana rikodin bayanan, sannan ta buɗe bawul ɗin magudanar ruwa don komai da akwati.
2.5.7Bayan magudanar ruwa da digo na aƙalla daƙiƙa 30, magudanar ruwa yana rufewa ta atomatik, kuma mai jujjuyawar yana canzawa ta atomatik, yana fara gudu na biyu don wannan wurin gwajin. Maimaita aikin har sai an kammala adadin da ake buƙata don wannan batu. Ci gaba mataki-mataki don kammala duk wuraren kwarara.
2.5.8Bayan daidaitawa, kashe famfo, bawuloli masu dacewa, VFD Starter cabinet, air compressor, power cabinet, control cabinet, da IPC a jere.
2.5.9Jadawalin Gudun Ayyuka
2.6 Tsarin Aunawar Kwamfuta da Sarrafa
2.6.1Ayyukan Tsari
Tsarin aunawa da sarrafawa yana amfani da kwamfuta a matsayin naúrar sarrafawa ta tsakiya don sarrafa bayanai. Haɗa kayan masarufi da software, yana samun ta atomatik da sarrafa bayanan ma'auni (zazzabi, masu watsa matsa lamba, daidaitaccen kwararar mita kwarara, kwararar MUT, ma'auni); ta atomatik sarrafa famfo, kashe-kashe bawuloli, daidaita bawuloli, VFDs, da kuma auna tsarin sassa (mai karkata, magudanar ruwa bawul); yana daidaita matsa lamba, zazzabi, da kwarara; tafiyar matakai; da nunawa, adanawa, da buga sakamakon daidaitawa, suna kammala aikin tabbatar da awoyi.
2.6.2Haɗin Hardware System
2.6.2.1 Mai Sarrafa Ma'auni (PLC) & Kayan aiki
PLC yana aiki azaman mai kula da ƙananan matakin. Ayyuka sun haɗa da:
* Tsari sarrafa siginar, saye, jujjuyawa zuwa ƙimar sigina don IPC (<1ms lokacin samfur).
* Gudanar da tsari ta atomatik, sarrafa daidaitawa ta atomatik.
* Sadarwar hanyar sadarwa.
Yana amfani da Siemens PLC series, I/O modules, counter modules. An shigar da shi a cikin ma'aikatun kulawa da aka keɓe wanda ke bin IEC60439, GB4942, GB50062-92. Sanye take da maɓallan makulli da alamun ƙararrawa.
Har ila yau, majalisar ministocin tana da gidaje (masu sauya, fis, relays, masu tuntuɓar juna) ta amfani da samfuran gida masu inganci.
2.6.2.2Mai ƙididdigewa na ƙididdigewa
Haɓaka cikin gida, yana nuna lokaci/ƙidaya akan babban haɗin kwamfuta. Ma'aunin mitar ya faɗaɗa rashin tabbas *U*=3×10⁻⁶ (*k*=2); mafi ƙarancin ƙuduri ≤0.001s. Keɓancewar keɓancewa tare da fitarwa guda biyu don daidaita ƙidayar lokacin kan layi ta amfani da daidaitaccen mitar.
Bayanan fasaha:
| A'a. | Abu | Siga | Lura |
| 1 | Crystal Oscillator 8h Stability | ≤1×10⁻ |
|
| 2 | Freq. Meas Fadada Rashin tabbas | U=3×10⁶ (*k*=2) |
|
| 3 | Ƙaddamar Ƙimar Ƙidaya | 0.001s |
|
2.6.2.3Canjin Mitar Mota (VFD) & Tsarin Sarrafa
Yana amfani da tsarin VFD don sarrafa saurin famfo don ƙa'idar kwarara. VFDs sune ainihin abubuwan haɗin gwiwa, waɗanda aka sanya su a cikin kabad ɗin farawa na VFD ta amfani da fom ɗin yadi na GGD, suna bin IEC60439, GB4942, GB50062-92.
Tsarin VFD yana da ayyuka na gida/tsayawa na gaggawa. Farawa/tsayawa na al'ada na iya zama na hannu (na gida) ko kuma sarrafa ramut na kwamfuta.
2.6.2.4Sashen Kulawa na Tsakiya
Advantech brand Industrial PC (IPC). Babban tsari:
| A'a. | Kanfigareshan Hardware | Siga | Lura |
| 1 | Allon allo | Advantech |
|
| 2 | CPU | I5 |
|
| 3 | Ƙwaƙwalwar ajiya | 8G |
|
| 4 | Hard Disk | 1TB + 120G SSD |
|
| 5 | Saka idanu | 24" LCD Launi |
|
IPC shine ainihin. Yin amfani da "Ma'auni na Flow da Software Control", yana karɓar bayanan filin daga PLC, yana sarrafa tsarin tsarin, yana jagorantar matakan daidaitawa, sarrafa abubuwan da suka faru, matakai / ƙididdige bayanan daidaitawa, gabatar da / adana bayanan / rahotanni, kuma yana ba da damar tambaya / madadin bayanan tarihi.
IPC Monitor, linzamin kwamfuta, da maballin madannai suna aiki azaman ƙirar injin mutum (HMI).
2.6.2.5Na'urar fitarwa
Firintar Laser A4 guda ɗaya.
2.6.3Tsarin Software
Ya ƙunshi "Ma'aunin Ma'auni da Software na Sarrafa", "Kwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙadda ) na Gudanarwa ne wanda ke gudana akan IPC; da "Shirin Kula da PLC" yana gudana akan PLC.
2.6.3.1Taswirar Ayyukan Software
2.6.3.2Babban allon Aiki na Software
2.6.3.3Ainihin Ayyukan Software
Nuni tsari da AikiTsarin tsari mai ƙarfi yana nuna halin kwararar gwaji. Yana nuna jahohin ma'aunin injiniya a cikin ainihin lokaci. Ayyuka sun dace da ƙa'idodi, ƙa'idodi, da hanyoyin ƙasa; daidai kuma abin dogara iko.
Nuni Hali: Nuna sigogin filin bututun bututu (zazzabi, matsa lamba, saurin gudu, kwarara, da sauransu) da matsayin kayan aiki a cikin hangen nesa.
Rahoto & Masu Gudanar da Bayanan Tarihit: Yana haifar da motsi, yau da kullun, kowane wata, rahotanni na shekara don mahimman sigogi da matsayin kayan aiki. Ana iya buga rahotanni ta atomatik ko kuma a buga su da hannu.
Gudanar da Saƙonni: Yana nuna bayanan kuskure ta hanyar canza launi, fafutuka, teburi. Yana saita ƙayyadaddun ƙararrawa da ƙararrawar kuskuren kayan aiki.
Gudanar da Mai amfani/Tsaro: Yana ba da matakan samun dama da yawa tare da fifikon aiki daban-daban. Matakan kalmar wucewa da ake buƙata don farawa/tsayawa na'urar fili da saitin sigina don hana rashin aiki.
Gudanar da Tsarin: Yana kafa / yana kula da bayanan mai amfani. Yana sarrafa masu amfani, rajistan shiga / tarihin aiki don tambaya da tsaro.
Ajiye & Ajiyayyen: Iyawa don adanawa da adana bayanan gwaji da fayiloli masu alaƙa.
A. Ayyukan Gudanarwa
* Gudanar da tsarin daidaitawa ta atomatik.
* Farawa/tsayawa da sarrafa mitoci.
* Kula da bawul.
* Ikon juyawa mai karkata.
* Kariyar iyakar kwantena.
* Tsarin kwarara: tana sarrafa sarrafa buɗaɗɗen bawul ta atomatik dangane da kwararar gwajin gwaji.
B. Ayyukan Sayen Bayanai
* Ana samun siginar analog ta hanyar manyan madaidaitan 16-bit.
* Sarrafa siginar sarrafawa ta hanyar manyan abubuwan sarrafawa na Boolean (CPU mai zaman kanta, zagayowar <1us) don siyan bayanan aiki tare.
* Zazzabi, ma'aunin bayanan matsa lamba.
* Daidaitaccen ma'aunin bayanan kwararar mita.
* Ma'aunin bayanan kwararar MUT (4-20mA, bugun jini, da sauransu).
* Ma'aunin auna bayanai.
* Ra'ayin siginar Valve.
C. Ayyukan sarrafa bayanai
* Yana aiwatar da bayanan ƙididdigewa da sakamako na alƙalai bisa ga ƙa'idodi, ƙa'idodi na ƙasa.
* Yana ba da damar saitin yanki na daidaitattun mitoci masu gudana nan take.
* Saitunan sassauƙan wuraren gwaji, adadin gudu, lokutan gudu (kai tsaye kowane ma'auni ko ƙayyadaddun mai amfani).
* Adana bayanan gwaji a cikin bayanan bayanai don tambaya, bugu, gyara, share idan an buƙata.
* Yana samar da rahotanni ta atomatik da sarrafa bayanai.
D. Ayyukan Nuni
Nunin tsari na zane don saka idanu na kayan aiki na ainihi. Simulates filin bawul jihohin, daidaita bawul bude, MUT siginar matsayi, kwarara yanayin, zazzabi, mai karkata shugabanci, lambatu bawul jihar, VFD mita, da dai sauransu.
E. Ayyukan Aiki
Ƙwararren mai amfani tare da aiki mai hoto. Masu kunna aikin filin sarrafawa ta danna linzamin kwamfuta, mai fahimta da dacewa.
F. Aikin Wizard
Wizard interface yana jagorantar masu amfani ta duk tsarin daidaitawa. Saita sigogi masu mahimmanci/bayanin MUT a kowace faɗakarwa. Sauƙaƙan ayyuka sun kammala daidaitawa bayan saiti. Sauƙi, sarrafawa mai sauri; mai sauƙin koya.
2.6.3.4Takamaiman Aiwatar da Maɓalli na Ayyuka
A. MUT Handling
Tsarin na iya samar da wutar lantarki ta MUT. Modulolin PLC suna karanta siginar MUT waɗanda ke ƙididdige yawan kwarara ta atomatik. Juyawa taro/ƙarar juzu'i, gyare-gyaren sikelin karatun buoyancy, zafin jiki/gyaran matsa lamba, sarrafa bayanai da ake buƙata, da rahotanni ana sarrafa su ta atomatik ta software ta IPC.
Kamar yadda aka nuna a ƙasa, mu'amalar software tana buƙatar shigarwar da hannu na sigogin MUT (misali, nau'in sigina ta menu na zazzagewa: analog halin yanzu, bugun jini, babu fitarwa). Bayan zaɓin, tsarin yana tafiyar da siginar ta atomatik zuwa tashar da ta dace.
B. Jagorar Mita
Ƙarfin na'ura mai mahimmanci wanda aka kawo ta tsarin. Bayanan da aka samo ta hanyar karatun bugun jini. Software yana gano bututun daidaitawa don zaɓar mitar mai dacewa da ta dace. Lokacin daidaitawa, PLC ta atomatik tana tattara jimlar bugun jini don tabbatar da kuskuren saye ≤ ± 1 bugun jini. Ana iya daidaita mitoci na Master lokaci-lokaci akan layi ta amfani da sikelin lantarki.
C. Zazzabi & Samun Matsi
Duk wani lokaci/masu watsawa da ake amfani da su ta tsarin. Ana buƙatar babban madaidaicin juyawa don gyarawa. Yana amfani da 16-bit A/D kayayyaki tare da babban daidaito, gudu, tacewa dijital, da diyya.
D. Kashe Valve & Mai sarrafa Diverter
Hakanan ana samar da wutar lantarki ta tsarin. Ana iya sarrafa ta ta danna zane-zane / maɓalli ko ta atomatik ta kowace tsari. Mai juyawa yana canzawa ta atomatik yayin daidaitawa; sadaukar da mai ƙidayar lokaci rikodin sauya lokaci da lokacin tafiya.
E. Gudanar da Bawul
Sarrafa halin yanzu da aka samar ta D/A module. An fi amfani dashi don daidaita yanayin kwararar ruwa. Tare da tsayayye matsa lamba na sama, buɗewar bawul yana da layi don gudana; daidaita shi yana cimma buƙatun gwajin da ake buƙata.
F. Sikelin Bayanai
AC220V wutar lantarki da aka kawo ta tsarin. Bayanan da aka samu ta hanyar sadarwar RS485. Software na iya zaɓar kewayon sikelin da ya dace ta atomatik dangane da lokacin kwarara/lokacin daidaitawa, ko mai aiki zai iya zaɓar da hannu ta hanyar dubawa.
G. Mai Rarraba Gwaji
Yana sauƙaƙe daidaita lokacin karkatar da lokacin a cikin wannan allon, yana samar da bayanai ta atomatik wanda ya dace da ƙa'idodi. Ana iya fitar da bayanai da adana su a cikin ma'ajin bayanai.
H. Samfuran Gwajin Kwanciyar hankali
Yana sauƙaƙa daidaita daidaiton kwarara cikin wannan allon, yana samar da bayanan da suka dace ta atomatik. Ana iya fitar da bayanai da adanawa.
2.6.3.5Software Haɓaka Shirin Sarrafa
Ƙirƙirar software mai sarrafa matakin babba (IPC) ta amfani da software na daidaitawa. Shirye-shiryen sarrafa ƙananan matakin (PLC) hadedde a cikin software na daidaitawa. Yana ba da HMI, raye-rayen hoto na matsayin tsarin, kulawa da hankali. Yana fasalta dacewa mai kyau na hardware da ayyuka masu ƙarfi. An haɓaka cikin sauri, mai sauƙin amfani, ƙirar abokantaka.
Shirin sarrafa bayanan da aka haɓaka ta amfani da Microsoft Office Excel VBA lambar sarrafawa. Microsoft SQL Server database yana adana bayanan daidaitawa. Tsarin rahoton tushen Excel yana samar da rahotanni ta atomatik kuma yana sarrafa bayanai.
Nunin bayanai na lokaci-lokaci, sarrafawa ta atomatik, adana sakamako da ɗanyen bayanai don tabbatarwa da hannu don tabbatar da daidaito. Ana adana bayanan a cikin bayanan bayanai don tambaya, bugawa, gyara, sharewa.
Shirin sabis na sadarwar bayanai ya haɓaka ta amfani da VB 6.0 SP6 don sadarwa tare da ma'auni da sauran kayan aiki.
Haɓaka Software & Kulawa: Abokan mai amfani, mai sauƙin kiyayewa. Yana ba da haɓakawa na rayuwa don dacewa da canje-canje a cikin ƙa'idodi/ ƙa'idodi ko buƙatun mai amfani.
2.7 Hanyoyin Kulawa
2.7.1Maɓalli Mai Kula da famfo
2.7.1.1A bi tsarin aikin famfo don farawa, gudu, tsayawa. Ajiye bayanan aiki.
2.7.1.2Bincika mai mai a wuraren mai a kowane canji akan ƙayyadaddun bayanai. Aiwatar da shi sosai.
2.7.1.3Duba yanayin zafin jiki: ≤ yanayin zafi + 35 ° C; max abin nadi hali zazzabi ≤75 ° C; max zafin hannun riga ≤70°C. Bincika tashin zafin mota a kowane motsi.
2.7.1.4Bincika kullun hatimin hatimin shaft: Hatimin shiryawa ~ 10 saukad da / min; Hatimin injina: zubewar sifili.
2.7.1.5Kula da matsa lamba na famfo, motsi na yanzu (na al'ada / barga) yayin aiki. Saurari hayaniya / rashin daidaituwa. Magance matsalolin da sauri.
2.7.2Kula da Tsarin Kulawa
2.7.2.1Tsaftace ƙura a kai a kai daga majalisar sarrafawa KAWAI bayan an kashe wutar lantarki.
2.7.2.2KADA KA yi amfani da kwamfutar kayan aiki don intanit ko shirye-shirye marasa alaƙa. Gudanar da binciken ƙwayoyin cuta akai-akai kuma sabunta software na riga-kafi.
2.7.2.3Idan sake shigar da OS, BACK UP calibrated data farko don hana asara.
2.7.2.4Tabbatar da ingantaccen samar da wutar lantarki da bayyanan wayoyi don tsarin sarrafawa.
2.7.3Kulawa da Na'urar Maƙarƙashiya mai huhu
2.7.3.1Bayan an daɗe ana amfani da shi, sai a sa mai tsawaita bututu da man inji.
2.7.3.2Lokacin aiki akan bututu guda ɗaya, RUFE bawuloli na isar da iskar zuwa wasu bututun don hana wasu ƙuƙumma suna ƙarƙashin kaya, suna shafar tsawon rayuwa.
2.7.3.3Kafin aiki, bincika layin iska don toshewa, leaks. Matsar da ruwan da aka tara akai-akai daga layi.
2.7.4Kula da Tankin Ruwa
Tsabtace tanki akai-akai, maye gurbin ruwa don hana tarkace lalatawar famfo. Yi maganin lalata/tsatsa na ciki kowace shekara ko bisa ingancin ruwa.
2.7.5Cirewar iska/Tsarin Kulawa
Mahimmanci don tsaftacewa da tacewa. Tsabtace abubuwan tacewa na ciki akai-akai: Cire manyan kusoshi masu haɗawa, buɗe saman flange, cire tacewa, tsaftataccen tarkace daga allo, maye gurbin, sake haɗa flange.
2.7.6Dakin Sarrafa & Kula da Dakin famfo
2.7.6.1Tabbatar da zafin daki/danshi ya cika buƙatu. Ka bushe da tsabta.
2.7.6.2Hana tara ruwa a cikin dakin famfo. Tsaftace akai-akai.
2.7.6.3KASHE babban wutar lantarki koyaushe kafin tsaftacewa, tsaftacewa, ko dubawa don guje wa girgiza da rauni na lantarki.
Lura: Kula da kayan taimako masu zaman kansu bisa ga littattafansu.
2.8 Hanyoyin Aiki na Tsaro
2.8.1Haɓaka wayar da kan aminci. Ƙara wayar da kan jama'a yana rage haɗari. Ƙarfafa wayar da kan jama'a, gano haɗari, sani da aiwatar da hanyoyin aminci shine kawai hanyoyin kawar da hatsarori.
2.8.2KADA KA keta dokoki. Cin zarafi kafin hatsarori; hatsarori suna haifar da cin zarafi. Yanke sasanninta don dacewa, gudu, ko ƙoƙari na iya haifar da bala'i. Dole ne a kawar da keta haddi.
2.8.3Da gaske cimma "Uku Babu Cuta": Kada ka cutar da kanka; Kada ku cutar da wasu; Kada wasu su cutar da ku. Wannan yana da mahimmanci ga sarrafa aminci.
2.8.4Yi aiki sosai da duk dokokin rukunin yanar gizo. Tabbatar cewa duk haɗarin aminci sun keɓance masu alhakin.
2.8.5Dole ne a horar da masu aiki kafin aiki. Dole ne a karanta da fahimtar ƙa'idodin tabbatarwa na ƙasa, ƙayyadaddun gyare-gyare, da litattafai KAFIN a ba su izinin aiki.
2.8.6Matsakaicin daidaitawa shine ruwa mai tsabta. Sauya ruwa bisa turbidity don hana famfo da daidaitattun lalacewar mita da ke haifar da haɗari.
2.8.7Jirgin ruwa mai daidaitawa jirgin matsi ne. KADA KA buga ko gyara. Ajiye ma'aikata yayin aiki.
2.8.8Lokacin shigarwa/cire MUT, sanya a tsaye. KADA KA taɓa saka yatsu cikin masu haɗawa ko jin ramukan dunƙulewa. Riƙe masu sarari a gefuna lokacin ajiyewa/cirewa.
2.8.9Bayan shigarwa/aiwatarwa, KAR a sake haɗawa a keɓe don guje wa ɓarna abubuwa.
2.8.10KADA KA maye gurbin mai masaukin kwamfuta ba da gangan ba. KADA kayi amfani da intanet ko shirye-shirye marasa alaƙa. Yi bincike akai-akai don ƙwayoyin cuta kuma sabunta riga-kafi.
2.8.11KADA KA KYAUTA / cire haɗin kowane tashar haɗi ko filogi.
2.8.12KADA KA share fayilolin madadin tsarin aiki.
2.8.13Lokacin amfani da matsewar iska, koyaushe bincika tsarin huɗawa da bawuloli masu aminci don hana katange filaye da ke haifar da wuce gona da iri a tankuna/layi.
2.8.14Nuna bututun iska zuwa wuraren da babu jama'a, ƙasa, ko sama. KADA KA KARYA nuna kayan aiki, ma'aikata, hanyoyi, ko mashigai.
2.8.15KASHE babban wutar lantarki koyaushe kafin tsaftacewa, tsaftacewa, ko dubawa. Yana hana sassauta sassa, girgiza wutar lantarki, da rauni.
2.8.16Kafin barin yau da kullun, DOLE ne masu aiki su duba cewa ƙofofi/tagagi da wutar lantarki sun KASHE, suna tabbatar da amincin wurin.
2.9 Aiki da Kula da Ma'aikatar Canjin Mita
2.9.1Amfani: Da farko bincika majalisar don sautuna / ƙamshi mara kyau. Idan Ok, kunna babban maɓallin kewayawa (Power ON). Maɓallin kore (Power ON) haske akan majalisar ministoci yana haskakawa, fan yana farawa, hasken maɓalli ja shima yana kunne. Yanzu ana iya sarrafa farawa/tsayawa ta hanyar kwamfuta. Voltmeter yana nuna ~ 380V, ammeter yana nuna halin yanzu mai aiki.
2.9.2Farawa Fasa: Dole ne a fara a yanayin VFD. Yi amfani da haɗin kwamfuta don daidaita fitowar VFD don canza saurin mota.
2.9.3KADA KA saita mitar VFD kai tsaye zuwa iyakar yayin aiki. Ƙunƙarar halin yanzu ya yi girma, mai yuwuwar lalata kayan aiki.
2.9.4Kashewa: Da farko dakatar da duk injina ta hanyar kwamfuta. Sannan danna maballin jan (Power OFF) a kan majalisar har sai duk jajayen fitilun sun KASHE. A ƙarshe, kashe babban wutan wuƙa.
2.9.5Knob mai zaɓin jagora/auto da na hannu VFD/ ƙungiyoyin farawa/tsayawa madanni a kan majalisar ba a ba su shawarar don daidaitawa na yau da kullun ba. Suna don kula da kayan aiki da gyaran famfo KAWAI.
Idan gyara kuskure yana buƙatar canza saitunan VFD (saitin zuwa yanayin sarrafawa), koma zuwa littafin VFD.
2.9.6DOLE ne ƙwararru su rinka duba wutar lantarki da injinan famfo a kai a kai. Bi hanyoyin don dubawa lokaci-lokaci na abubuwan lantarki. Sauya sassan da suka lalace da sauri. Tabbatar da aiki na yau da kullun. DOLE ne masu aiki su bi matakai. Tabbatar da amincin mutum!
2.10 Littafin Gyaran Kayan Aiki
Wannan jagorar tana ƙayyadaddun zagayowar gyare-gyaren wurin, abun ciki, kiyayewa, da magance matsala. Yana aiki azaman nuni ga masu aiki da ma'aikatan kulawa. Tushen sun haɗa da:
(1) Kayan aiki masu rakiyar littafai;
(2) Dokokin aunawa masu dacewa da ƙayyadaddun bayanai;
(3) Littattafai na gyaran injiniya da sarrafa kayan fasaha.
2.10.1Zagayowar Kulawa
Ana iya daidaitawa bisa la'akari da yanayin yanayi da matsayin kayan aiki.
Teburin Kulawa:
| Abun Kulawa | Nau'in Kulawa | Ƙananan Gyara | Babban Gyara |
| Rumbun Ruwa na Centrifugal | Zagayowar | 8-12 watanni | 12-24 watanni |
| Air Compressor | Zagayowar | ||
| Kayan Aiki | Zagayowar | ||
| Tsarin Gudanarwa | Zagayowar |
2.10.2Abubuwan Kulawa & Gyarawa
2.10.2.1Rumbun Ruwa na Centrifugal
A. Shirya matsala & Gyara
| Matsala | Dalili mai yiwuwa | Magani |
| Pump baya farawa | An katse haɗin | Duba wayoyi, gyara idan ya cancanta |
| Fuse ya busa | Sauya fis | |
| Kariyar mota ta yi rauni | Bincika saitunan kariya, gyara idan kuskure | |
| Kariyar mota ba ta canzawa, kuskuren sarrafawa | Bincika kulawar kariyar mota, gyara idan kuskure | |
| Motar ba za ta fara / farawa mai wahala ba | Ƙarfin wutar lantarki/freq yana kashe ƙayyadaddun bayanai | Inganta wutar lantarki, duba sashin giciye na USB |
| Hanyar juyawa mara kuskure | Kuskuren haɗin mota | Musanya kashi biyu |
| Babban hasara mai tsanani a ƙarƙashin kaya | Yawaita kaya | Auna wuta, yi amfani da babbar mota ko rage kaya idan ya cancanta |
| Juyin wutar lantarki | Ƙara sashin giciye na USB | |
| Motar hums, babban halin yanzu | Lalacewar iska | Aika mota don gyaran ƙwararru |
| Rotor shafa | ||
| Fuse yana busa nan take / Prot tafiye-tafiye | Gajeren kewayawa | Madaidaicin gajeriyar kewayawa |
| Motar gajeriyar kewayawa | Aika mota don gyaran ƙwararru | |
| Kuskuren wayoyi | Madaidaicin kewayawa | |
| Laifin ƙasan mota | Aika mota don gyaran ƙwararru | |
| Motar ta yi zafi sosai (ana auna) | Yawaita kaya | Auna wuta, yi amfani da babbar mota ko rage kaya idan ya cancanta |
| Rashin sanyaya | Inganta kwararar iska mai sanyaya, tsaftataccen iska, ƙara fankar tilas idan an buƙata | |
| Babban yanayin yanayi | Tsaya cikin kewayon da aka yarda | |
| Sake-sake haɗin gwiwa (asarar lokaci) | Madaidaicin mummunar hulɗa | |
| Fuse ya busa | Nemo/daidai dalilin (duba sama), maye gurbin fuse |
B. Kula da Kayan aiki: Daidai da Sashe2.7.1
2.10.2.3Kayan Aiki (Clamps, Diverter, Valves)
A. Shirya matsala & Gyara
| Matsala | Dalili mai yiwuwa | Magani | |
| Matsa da kyar don farawa | Ƙananan iska | Bincika don samun leaks, daidaita mai sarrafawa/mai mai | |
| Rashin isasshen ƙarfi | |||
| Matsayin hawa mara ƙarfi | Bawul ɗin hannu ba ya cika aiki | ||
| Lubrication mara kyau | Ƙara mai ta hanyar shigar da iska ta Silinda | ||
| Silinda ya lalace | Duba & musanya | ||
| Gudun matsi da sauri/a hankali | Ƙananan iska | Daidaita bawul ɗin magudanar shiga | |
| Hawan iska | Daidaita bawul ɗin magudanar shiga | ||
| Silinda ya lalace | Duba & musanya | ||
| Mai karkatar da wuyan farawa | Ƙananan iska | Bincika don samun leaks, daidaita mai sarrafawa/mai mai | |
| Saurin sauyawa a hankali | |||
| Matsayin sauyawa bai kai ba | Duba solenoid bawul, gyara | ||
| Rashin lubrication na bututun shiga | Ƙara mai ta hanyar shigar da iska ta Silinda | ||
| Silinda ya lalace | Duba & musanya | ||
| Bambance-bambancen lokacin karkatarwa daga ƙayyadaddun bayanai | Canjin hagu/dama baya aiki tare | Daidaita solenoid bawul kanti tashoshin jiragen ruwa | |
| Garkuwar wutar lantarki ba a sanya shi daidai ba | Duba & daidaita matsayin garkuwa | ||
| Valve da wuya a fara | Ƙananan iska | Bincika don samun leaks, daidaita mai sarrafawa/mai mai | |
| Saurin sauyawa a hankali | |||
| Actuator Silinda yayyo iska | Sauya hatimi | |
| Solenoid bawul ba ya aiki | Duba & gyara |
B. Kula da Kayan aiki: Kowane Sashe2.7.3 kuma2.8.13.
2.10.2.4Tsarin Gudanarwa
A. Shirya matsala & Gyara
| Matsala | Dalili mai yiwuwa | Magani |
| Laifin Kwamfuta | Kwamfuta ba ta aiki | Duba & gyara |
| Kebul na buɗe ko mara kyau lamba | Duba & maye gurbin kebul | |
| Buɗewar tashar tasha ko mara kyau | Sauya tasha | |
| Software na tsarin ya lalace | Sake shigar da tsarin bayan sanar da mu | |
| Babu Data Data | Instrument-Control taksi haɗin bude/malauci | Duba wayoyi & fis Sauya tasha ko fuse Sauya mai watsawa |
| Babu Nunin Wuta/Matsi | Temp/Matsi Tx-Control taksi bude/malauci | |
| Laifin Ƙarfin Sigina | Wutar lantarki ko kebul na kuskure | Sauya module ko kebul |
| Control Cab Babu Martani | Sarrafa tashar taksi ko kebul ya lalace | Sauya tashar taksi ko kebul |
- Kulawar Tsarin Kulawa:
- Koyaushe aiwatar da cire ƙura na yau da kullun akan majalisar kulawa sosai lokacin da aka katse wutar lantarki.
- Kar a yi amfani da kwamfutar wannan kayan aiki don shiga intanet ko shigar da duk wani shirye-shirye marasa alaka da aiki; yi gwajin ƙwayoyin cuta akan lokaci kuma ci gaba da sabunta software na riga-kafi.
- Idan sake shigar da tsarin, tabbatar da ajiyar bayanan da aka daidaita don hana asarar bayanan tabbatarwa.
- Tabbatar da ingantaccen samar da wutar lantarki da da'irori mara shinge don tsarin sarrafawa.
- Duba siginar waya akai-akai akan kwamitin I/O na majalisar kulawa. Tsare duk wani sako-sako da haɗin gwiwa tare da sikelin-screwdriver.
- Tabbatar lokaci-lokaci idan maɓalli/ƙulli a kan kwamitin kulawa suna juyawa akai-akai. Idan zamewa ta faru, bincika screws ɗin da aka kwance kuma a ɗaure su; maye gurbin idan ya lalace.
- Share wutar lantarki a tsaye daga na'ura mai ba da wutar lantarki ta ƙasa (ELCB) kowane wata.
2.10.2.5Gwaji Gudun & Karɓa
A. Pre-Test Preparing: Tabbatar da kammala gyara, inganci, bayanan; mai tsabta site; kayan aiki / sarrafawa / kulle-kulle da aka lalata; tsarin man fetur ya cika; tsarin iska ya huce / zubar; tsarin lantarki da aka gyara / mai ƙarfi; kayan aikin shirye.
B. Gwajin Gwaji: Gwajin ba-nauyi; tabbatar da tsarin mai / ruwa / iska / lantarki / kayan aiki na al'ada; gudanar da sa'o'i 72 ba tare da matsala ba kafin karɓa; yarda da ma'aikatan da suka dace suka sanya hannu.